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如何提升超聲波清洗機(jī)的清洗效果

來(lái)源:http://m.cc2c.com.cn/ 時(shí)間: 2025-01-25 瀏覽次數(shù): 0

相比其它多種的清洗方式,超聲波清洗機(jī)顯現(xiàn)出了龐大的優(yōu)越性,特別在專業(yè)化集團(tuán)化的消費(fèi)企業(yè)中,已逐漸用超聲波清洗機(jī)取代了傳統(tǒng)浸洗,刷洗,壓力沖洗,振清洗和蒸氣清洗等工藝方法,超聲波清洗機(jī)的高效率和高清潔度,得益于其聲波在介中傳播時(shí)產(chǎn)生的穿透性和空化沖擊波。

Compared with various other cleaning methods, ultrasonic cleaning machines have shown significant advantages, especially in specialized and group oriented consumer enterprises. Ultrasonic cleaning machines have gradually replaced traditional immersion, brushing, pressure rinsing, vibration cleaning, and steam cleaning processes. The high efficiency and high cleanliness of ultrasonic cleaning machines are due to the penetrability and cavitation shock waves generated by their sound waves propagating in the medium.

所以很容易將帶有復(fù)雜外形,內(nèi)腔和細(xì)空的零件清洗干凈,對(duì)普通的除油,防銹,磷化等工藝過(guò)程,在超聲波作用下只需兩三分鐘可完成,其速度比傳統(tǒng)方法可進(jìn)步幾倍到幾十倍,清潔度也能達(dá)超聲波清洗機(jī)到高標(biāo)準(zhǔn),這在許多產(chǎn)品表面質(zhì)量和消費(fèi)率懇求較高的場(chǎng)所,更突出地顯現(xiàn)了用其它處置方法難以抵達(dá)或可取代的結(jié)果。

So it is easy to clean parts with complex shapes, inner cavities, and small voids. For ordinary processes such as oil removal, rust prevention, phosphating, etc., they can be completed in just two or three minutes under the action of ultrasound. The speed can be improved several times to dozens of times compared to traditional methods, and the cleanliness can also reach the high standard of ultrasonic cleaning machines. This highlights the results that are difficult to achieve or can be replaced by other disposal methods in many places where the surface quality and consumption rate of products are high.

超聲波清洗機(jī)主要由超聲波清洗槽和超聲波發(fā)作器兩部分構(gòu)成,超聲波清洗槽采用穩(wěn)固,彈性好,耐腐蝕的優(yōu)質(zhì)不銹鋼制成,底部或側(cè)邊安裝有超聲波換能器振子,超聲波發(fā)作器產(chǎn)生高頻高壓,經(jīng)過(guò)電纜銜接線傳導(dǎo)給換能器,換能器與振動(dòng)板一同產(chǎn)生高頻共振,從而使清洗槽中的溶劑受超聲波作用對(duì)污垢中止洗凈。

The ultrasonic cleaning machine mainly consists of two parts: an ultrasonic cleaning tank and an ultrasonic generator. The ultrasonic cleaning tank is made of high-quality stainless steel that is stable, elastic, and corrosion-resistant. The bottom or sides are equipped with ultrasonic transducers and oscillators. The ultrasonic generator generates high frequency and high voltage, which is transmitted to the transducer through cable connections. The transducer resonates with the vibrating plate at high frequency, causing the solvent in the cleaning tank to stop cleaning dirt under the action of ultrasonic waves.

超聲波清洗機(jī)的清洗作用怎樣,超聲波清洗機(jī)這是許多客戶在置辦這一設(shè)備之前的疑問(wèn),怕買來(lái)沒(méi)用,洗不干凈,白出錢,其實(shí)作用怎樣,要看洗什么物件,是用于哪些方面的運(yùn)用。

5D3_3970-副本

What is the cleaning function of ultrasonic cleaning machine? Ultrasonic cleaning machine is a question that many customers have before purchasing this equipment. They are afraid that it will not be useful, cannot be cleaned thoroughly, and will cost nothing. In fact, the function depends on what object is being cleaned and what application it is used for.

但大多是表面較硬的物件,如五金件,金屬件,SMT吸嘴,電路板,玻璃鏡片,燒杯容器,塑膠殼,模具,金銀飾品等等,用于除塵,去油,除銹,去氧化等,在這些方面,超聲波清洗的作用是非常超卓的,功率高,作用好。

But most of them are objects with relatively hard surfaces, such as hardware, metal parts, SMT nozzles, circuit boards, glass lenses, beaker containers, plastic shells, molds, gold and silver jewelry, etc., used for dust removal, degreasing, rust removal, oxidation removal, etc. In these aspects, ultrasonic cleaning is very effective, with high power and good results.

為什么作用好,功率高呢,讓我們理解下其作業(yè)原理,簡(jiǎn)單的說(shuō)便是經(jīng)過(guò)超聲波發(fā)作器發(fā)作高頻的超聲波,經(jīng)過(guò)換能器超聲波清洗機(jī)(即超聲波震頭)發(fā)作高頻率的驚擾,作用于清洗槽內(nèi)的液體介質(zhì)(普通水,酒精,洗板水,清洗劑等),發(fā)作空化氣泡,無(wú)數(shù)個(gè)纖細(xì)的氣泡不時(shí)發(fā)作并爆裂,發(fā)作的沖擊不時(shí)沖擊著物件表面,使得表面的塵垢脫離,然后抵達(dá)清洗作用。

Why does it work well and have high power? Let's understand its working principle. Simply put, it is to generate high-frequency ultrasonic waves through an ultrasonic generator, and then generate high-frequency disturbances through a transducer ultrasonic cleaning machine (i.e. ultrasonic vibration head), which act on the liquid medium (ordinary water, alcohol, plate cleaning water, cleaning agent, etc.) in the cleaning tank, causing cavitation bubbles. Countless fine bubbles occasionally burst and burst, and the impact of the attack occasionally hits the surface of the object, causing the dust and dirt on the surface to detach and then reach the cleaning effect.

既然是經(jīng)過(guò)液體來(lái)沖刷物件,所以超聲波清洗可以說(shuō)是無(wú)孔不入,無(wú)縫不到,清洗非常全面,關(guān)于有縫隙角落或許有孔槽或許容器內(nèi)壁的清洗作用就愈加明顯了,由于物件浸沒(méi)在液體中,所以各個(gè)表面都能一同被清洗,功率比擬人工就高許多了。

Since the object is washed by liquid, ultrasonic cleaning can be said to be ubiquitous and seamless, and the cleaning is very comprehensive. As for the cleaning effect of gaps, corners, holes, grooves, or container walls, it is even more obvious. Due to the immersion of the object in the liquid, all surfaces can be cleaned together, and the power is much higher than manual cleaning.

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